Evaluación de la conformidad y cumplimiento de los planes operativos estandarizados de sanitización (POES) para la planta de producción de salsas y conservas nutrimenti de Colombia S.A.S (Bary).

Abstract

The company Nutrimenti de Colombia SAS has been dedicated to the production of healthy food for the family basket with a nutritional contribution and easily accessible in the market. The Bary brand is the protagonist of this study where the standardized sanitation operating plans (POES) will be used for the cooking sauce production line. The POES are a widely used tool in the food industry since they indicate the step-by-step or procedure of how to carry out cleaning and disinfection in all the areas that comprise a processing plant. For this project, methods and parameters are proposed in cleaning and elimination according to what must be fulfilled according to resolution 2674 of 2013, updating the processes and documenting them for their execution. The plant is located in the municipality of Itagüí Antioquia (headquarters). The project comprises 4 processes, 1) perform internal audit for the collection of information in the application of POES. 2) dictate actions to be developed for the due updating and documentation, 3) train the personnel involved in the implementation and fulfillment of the plans and thus review the results obtained from the POES put into operation. The audits were carried out with the production and quality personnel obtaining clear information from updated documents such as plans and programs, in addition to formats used for compliance, outdated documentation was found in the cleaning and disinfection plan. to complete the cleaning plan A format was developed to create corrective actions by evaluating any nonconformity presented during the process with the step by step of the eight disciplines SC-CER96940 Universidad de Pamplona Pamplona - Norte de Santander - Colombia Tels: (7) 5685303 - 5685304 - 5685305 - Fax: 5682750 www.unipamplona.edu.co “Formando líderes para la construcción de un nuevo país en paz” 16 according to ISO 9001 of 2015. During the execution of these procedures, errors like: : delays, incorrect methods, inadequate dosages of detergents and disinfectants, incorrect quality inspections and failures in the release of equipment and production lines. Thanks to the due updating with a focus on standardization of sanitation operating procedures, an improvement in the application of toilets could be observed. Giving as an updated result, a saving in times with differences of 7 hours, this is equivalent to one shift, also the proper dosage of detergents and disinfectants that avoid chemical contamination. With a flowchart, the problem of non-conforming results is solved, such as in inspections by luminometry and microbiology of the plant to be released. The update was applied to all production lines, providing instructions for its correct understanding. The third one was implemented with instructions in the form of flowcharts exposing the appropriate procedure for each cleaning and disinfection, it was designed in a clear and specific way to facilitate its reading and execution. and the fourth, finally A follow-up was carried out to determine physical, chemical and microbiological contamination of the plants with more novelty in each process through the frequency of cleaning. This was only standardized in 3 groups of machinery and equipment in the cooking area, such as: (cooking line with pots of different design, cooking lines in general and tomato paste extractor that connects with these lines as well. These 3 groups of machinery and equipment make up 80% of the plant's production lines Finally, a format was developed that facilitates the implementation of corrective actions in the due updating of the POES for its HCCP certification.